Engineering Services

Supsan R&D Center has the knowledge, skills and tools to cooperate with its customers and find solutions on the complex problems found in the valve systems.

Supsan’s Engineering Services start with comprehensive offers intended for the materials and design of all system components including valves, valve bearings (inserts), valve guides, valve cotters, push rods and turbocharger systems.

Simulations and analyses are carried out for the expected performance and lifetime of a recommended product considering the design and material variables.

Supsan’s customers have many advantages in terms of engineering. These include the following:

  • Assessing the valve/insert/guide design,
  • Assessing the material and design,
  • Determining the static and dynamic loads applied on the valve by the finite element method,
  • Determining the lifetime of the valve by the finite element method,
  • Determining the temperatures present on the valve by computational fluid dynamics method according to engine characteristics,
  • Determining the temperatures present on the valve, insert and guide,
    • Producing thermometric components,
    • Carrying out thermometric engine tests in the engine testing room,
    • Determining and reporting the temperatures present on the parts after thermometric tests,
  • Carrying out durability tests in the engine testing room, and
  • Carrying out damage and root cause analyses after tests.

 

Engineering Process

Material

As Supsan, we always focus on working on a solid basis. Our specialized material engineers consider and examine the chemical, mechanical and performance criteria of the materials precisely. We offer the most suitable materials at the highest quality.

Supsan’s material standards are very important for optimum performance. We carry out all production processes in house in order to satisfy the high standards and technical requirements of our customers. Such processes include extrusion, forging, heat treatment, friction welding, PTA welding, induction, chrome plating and many more.

Production

As Supsan, we always focus on working on a solid basis. Our specialized material engineers consider and examine the chemical, mechanical and performance criteria of the materials precisely. We offer the most suitable materials at the highest quality.

Supsan’s material standards are very important for optimum performance. We carry out all production processes in house in order to satisfy the high standards and technical requirements of our customers. Such processes include extrusion, forging, heat treatment, friction welding, PTA welding, induction, chrome plating and many more.

Development

Supsan has extensive knowledge on the design and development of valves, guides, inserts and turbochargers, and offers services in this field. It especially offers services covering material determination, development and validation for the components operating at high temperatures and abrasive atmospheres as well as production of such components. Acting with a holistic point of view, our engineers always pay attention to innovation, manufacturability, durability and costs.

Testing

Critical components such as valves, inserts and guides can be tested in special testing assemblies in order to validate the solution recommended by Supsan. Component tests reduce the need for time consuming and expensive engine tests to be performed later in the validation process.

 

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